Test circuit

Typical measurement setup for SECO ultrasonic transducers | Electroacoustic parameters

To measure our ultrasonic transducers, we use a proven test circuit internally at SECO. This forms the basis for the technical data in our product data sheets. This circuit can be reproduced for the initial installation of our products. Of course, our ultrasonic transducers can also be operated with a wide variety of customer-specific test circuits. For tips and tricks, please contact our ultrasonic experts! We look forward to hearing from you.

Measurement setup & test circuit

Pulse-echo mode

Prüfschaltung Messaufbau SECO Schaltung

Electronic accessories

 

Driving electronics / DAC:

  • Excitation of the ultrasonic transducer
  • Generation of pulse or sinus burst signal and frequency control

Antiparallel diodes z.B. BAV20:

  • Smoothing of the signal, protection of sensitive electronic components from voltage peaks

Reflector at defined distance:

  • only in pulse-echo mode
  • at least 100 x 100 mm, flat surface
  • longitudinal axis vertical to the transducer

amplifier:

  • if oscilloscope / ADC has no integrated amplification unit
  • especially for high-frequency transducers with low echo voltages
  • Increased signal-to-noise ratio, bandpass to suppress interfering frequencies

Oszilloscope /ADC:

  • Digitization and evaluation of the received signal
  • Signal visualization with regard to signal shape
  • Amplitude and frequency in real time, frequency analysis

BNC connection cable (recommended):

  • Better signal quality, minimized signal distortion, especially at high frequencies
  • Maximum freedom from interference, connection stability

Transducer-specific settings of the test circuit

We basically distinguish between three types of transducer, which we have optimized for their different strengths in terms of their electro-acoustic functionality and design.

Product group SC007 SC010 SC021 SC029 SC031 SC042 SC049 SC508 SC517 SC520 SC524
Excitation voltage at the transducer [Vpp] 10 10 10 10 10 10 10 10 10 10 10
Excitation type Sinus Sinus Sinus Sinus Sinus Sinus Sinus Sinus Sinus Sinus Sinus
Burst cycles 40 40 12 12 12 12 12 40 12 12 12
distance transducer-reflector [mm] 460 288 100 60 60 60 60 432 100 100 100
Data sheet DB007 DB010 DB021 DB029 DB031 DB042 DB049 DB508 DB517 DB520 DB524

Size of the reflector at least 100 x 100 mm, longitudinal axis of the transducer vertical to the reflector

Product group SC008 SC012 SC020 SC030 SC040 SC041 SC050
Excitation voltage at the transducer [Vpp] 10 10 10 10 10 10 10
Excitation type Sinus Sinus Sinus Sinus Sinus Sinus Sinus
Number of burst cycles (Sinus) 80 80 80 80 80 80 80
distance transducer-reflector [mm] 647 432 259 120 130 130 120
Data sheet DB008 DB012 DB020 DB030 DB040 DB041 DB050

Size of the reflector at least 100 x 100 mm, longitudinal axis of the transducer vertical to the reflector

Product group SC108 SC112 SC116 SC125.2 SC125.21 SC135 SC150
Excitation voltage at the transducer [Vpp] 200 200 200 200 200 200 30
Excitation type Pulse Pulse Pulse Pulse Pulse Pulse Sinus
distance transducer-reflector [mm] 130 100 100 60 60 60 60
Data sheet DB108 DB112 DB116 DB125.2 DB125.21 DB135 DB150

Size of the reflector at least 100 x 100 mm, longitudinal axis of the transducer vertical to the reflector

Electroacoustic parameters

Measured with our SECO-specific test circuit, the following electro-acoustic parameters result for our product groups:

Product group SC007 SC010 SC021 SC029 SC031 SC042 SC049 SC508 SC517 SC520 SC524
Echo voltage (unamplified) [mVpp] > 5 > 4 > 10 > 3,3 > 8,2 > 6,4 > 0,6 > 6 > 12 > 11,2 > 10
typ. echo voltage (unamplified) [mVpp] 6…11 5…11 ~ 13 ~ 4,5 ~ 11 ~ 8,5 ~ 0,8 7…12 ~ 16 ~ 15 ~ 13
ringdown voltage [mVpp] 10 10 10 10 10 10 10 10 10 10 10
ringdown time @ ringdown voltage [µs] < 1500 < 1000 < 350 < 150 < 175 < 140 < 80 < 1600 < 330 < 290 < 270
Data sheet DB007 DB010 DB021 DB029 DB031 DB042 DB049 DB508 DB517 DB520 DB524

 

Product group SC008 SC012 SC020 SC030 SC040 SC041 SC050
Echo voltage (unamplified) [mVpp] > 30 > 25 > 17 > 12 > 4 > 4 > 2,8
typ. echo voltage (unamplified) [mVpp] 40…75 35…50 20…35 ~ 15 5…9 5…9 3,5…4
ringdown voltage [mVpp] 10 10 10 10 10 10 10
ringdown time @ ringdown voltage [µs] < 2800 < 1800 < 1000 < 570 < 420 < 420 < 300
Data sheet DB008 DB012 DB020 DB030 DB040 DB041 DB050

 

Product group SC108 SC112 SC116 SC125.2 SC125.21 SC135 SC150
Echo voltage (unamplified) [mVpp] > 6,0 > 6,5 > 6,0 > 2,5 > 1,5 > 1,2 > 0,3
ringdown voltage [mVpp] 1,0 0,25 0,15 0,1 0,08 0,06 0,15
ringdown time @ ringdown voltage [µs] < 700 < 450 < 390 < 320 < 320 < 192 < 55
Data sheet DB108 DB112 DB116 DB125.2 DB125.21 DB135 DB150

 

General conditions for measuring the electroacoustic parameters:

  • Excitation type, burst cycles and distance between transducer and reflector see “Transducer-specific settings of the test circuit”
  • Size of the reflector at least 100 x 100 mm, longitudinal axis of the transducer vertical to the reflector
  • Medium air at room temperature and a relative humidity < 25 %

Signal diagram

Typical echo signal of an ultrasonic transducer after sinus excitation:

Schematischer Signalverlauf Ultraschallwandler

Details of the signal curve:

  • UA = ringdown voltage
  • UE = echo voltage
  • bc = number of burst cycles
  • rc = number of echo-ringdown cycles (UE to 1/2 UE)

Typical directivity plot

Directional characteristics and opening angle of the three transducer types

Schematischer Signalverlauf Ultraschallwandler

Focused transducer

Directional transducers are characterized (according to their name) by a very narrow sound beam and a small opening angle.

Typical values here are approx. 7…11° (@ -3dB). Comparatively large ranges are possible with them, which is why they are often used in distance measurement, level measurement, presence detection, etc.

Schematischer Signalverlauf Ultraschallwandler

Multi-use transducer

In contrast, our single transducers have a particularly wide sound beam and large opening angles of typically approx. 12…20° (@ -3dB).

These transducers are primarily used in areas where the sound beam is blown away (wind measurement in an anemometer, flow measurement).

A wide sound beam enables precise measurements even at very high flow velocities.

Schematischer Signalverlauf Ultraschallwandler

Pulsed transducer

The opening angle of our pulse transducers depends on the frequency due to the broadband characteristics of this transducer.

The directional diagram therefore shows two additional frequencies below and above the typical operating frequency.

Alternative operating principle: Transmitter-receiver mode

Customers typically use our ultrasonic transducers in transmitter/receiver mode for measurement tasks such as flow measurement, double sheet control, web edge control, label detection and presence control. The ultrasonic signal travels between two transducers (transmitter and receiver) and is then evaluated. The travel distance is therefore only half as long as in pulse-echo mode, where a single transducer emits sound against a reflector.

Ansteuerung Sender Empfänger Prüfschaltung

Background information on the test circuit

Ultrasonic transducers generate and receive sound waves in the ultrasonic range. Their functionality and performance are tested using a test circuit. This comprises several key components. First, a function generator or high-voltage generator is used to generate an electrical signal that drives the ultrasonic transducer. This signal is then passed through a power amplifier to ensure it is strong enough to activate the transducer.

The transducer itself converts the electrical signal into mechanical vibrations that are emitted as ultrasonic waves. These waves can then be detected by a receiver, often a second transducer. The receiver transducers the ultrasonic waves back into an electrical signal.

This signal is then amplified by a preamplifier and sent to an oscilloscope or spectrum analyzer. With these instruments, the user can analyze the frequency, amplitude and shape of the received signal. By comparing the output and input signals, the performance and accuracy of the ultrasonic transducer can be evaluated. These test circuits are essential to ensure that ultrasonic transducers perform accurately and reliably in medical, industrial and scientific applications