Measuring principle

Flow measurement

The precise detection of air or gas flows is essential for numerous industrial and medical applications. SECO Sensor offers high-precision ultrasonic transducers for this purpose, which act as the central component in flow sensors. Non-contact, wear-free and maintenance-free – for maximum reliability and efficiency.

Our proven pulsed transducers enable accurate flow measurement in, among other things:

  • Medical technology
  • Logistics of gases
  • Pipeline monitoring

Transducer technology for flow measurement

The ultrasonic flow measurement is carried out with two opposing transducers, which determine the flow velocity and thus the volume flow of a gas quickly and accurately from an exact measurement of the transit time difference of the ultrasonic signal.

SECO transducers enable reliable, maintenance-free and high-resolution flow measurement. They are important components of flow sensors for applications in medical technology and industry. Our customers use SECO transducers, for example, for

  • Respirators
  • Spirometer
  • Gas meter

How do flow sensors work?

Ultrasonic flow measurement is carried out by two opposing transducers in transmitter-receiver mode. The ultrasonic signal is transmitted at a defined angle to the direction of flow and received by the opposite transducer. The flow of air or gas results in a difference in the signal transit times on the outward and return paths. This allows the flow velocity and thus the volume flow to be determined quickly and accurately.

SECO recommends for flow measurement:

  • Pulsed transducer or multi-use transducer
  • High repetition rates thanks to short rise and decay times
  • Direct mounting in customer housing for tight installation
  • Transducer with focused sound beam
  • Various customer-specific adaptations possible

SC125

Proven pulsed transducer for flow measurement – perfect for medical technology and gas meters. Short decay for fast and accurate measurements.

SC135

Robust pulsed ultrasonic transducer – with sturdy housing. Excitation with short echo pulse and fast decay for measurements with high repetition rate.

SC150 Impulswandler

SC150

400 kHz pulsed transducer with small installation size and well-focused sound beam. Perfect for medical applications with limited space and high measurement accuracy.

Important key data of the SECO transducers

For medical and industrial applications with high demands on accuracy and load capacity, SECO offers high-quality ultrasonic transducers that are characterized above all by precise and fast measurements and a long service life. We recommend the use of our pulsed transducers for flow measurement.

Non-contact
measurement

Wear-free due to contactless measurement, maintenance-free thanks to no moving parts

Excellent signal quality

Proven transducer design and excellent electro-acoustic tuning

Long-term
Reliability

Robust design and durability for long-term, high-performance use

High repetition rates

Fast settling and decay times for rapid consecutive measurements

Individual
customizations

Special solutions and customer-specific adaptations for challenging measurement tasks

Ultrasonic flow measurement explained simply

Watch this video to find out how ultrasonic transducers are used for precise flow measurement.

Whether individual or standard –
we will be happy to advise you.

Whether a proven standard product or a customized solution – SECO Sensor supports you with technical advice, development and production. Our transducers for flow measurement are used, among other things, in:

  • Pulmonary function diagnostics
  • Respirators in medical technology
  • Gas flow measurement in pipelines
  • Gas concentration determination
  • Pipeline monitoring
  • Leakage detection
Your contact person Claudia Benkert from SECO Sensor

Claudia Benkert

Product manager

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SECO Sensor ultrasonic transducers - standard solutions, customized solutions or completely individual

Transducers from SECO Sensor in flow measurement

Experience the versatility of ultrasonic transducers to optimize processes in medical technology, gas transport and the chemical industry – reliable, precise and robust.

Ultrasonic transducers for medical technology from SECO Sensor

Medical technology

Modern respirators and spirometers use ultrasonic transducers to measure flow velocity and volume flow. The measurement is carried out by determining the differences in the sound propagation time between two opposing transducers. We can customize our proven pulsed transducers on request.

Flow measurement in the petroleum industry using ultrasonic transducers from SECO Sensor

Pipelines

The gas industry depends on reliable and loss-free gas transportation. Our ultrasonic transducers precisely measure the flow velocity and volume flow of gases – maintenance-free and durable for maximum efficiency. We offer special solutions for measurement under high pressure.

Flow measurement in process engineering using ultrasonic transducers from SECO Sensor

Chemical industry

In the chemical industry, precision determines process reliability. Our ultrasonic transducers detect the flow of air and gases without contact and in real time. Thanks to the rapid determination of flow velocity and volume flow, you are always in control – efficiently, safely and maintenance-free.

Precise flow measurement with air ultrasonic transducers for medical technology and gas meters

Precise flow measurement is a key technology in medical technology and gas meters, as it forms the basis for safety, efficiency, and reliability. Especially in sensitive applications such as ventilators or anesthesia systems, precise control of gas flow is crucial for patient care. This is where air ultrasonic transducers come into play, enabling contactless measurement and thus meeting the highest hygiene standards. Unlike mechanical measuring methods, ultrasonic flow meters operate without moving parts, which not only increases their service life but also significantly reduces maintenance requirements.

The technology is based on the difference in transit time of ultrasonic waves transmitted through the gas medium. Changes in flow velocity affect the signal transit time, allowing the flow rate to be calculated precisely. This method is particularly robust against pressure and temperature changes and delivers reliable results even under variable conditions. For medical technology, this means continuous and reliable monitoring of gas flows, while gas meters benefit from high measurement accuracy, which accurately records energy consumption and makes billing transparent.

In addition, air-coupled ultrasonic transducers are energy-efficient and designed for continuous operation, making them a future-proof solution for industrial and medical applications. Companies that rely on ultrasonic flow measurement benefit from a technology that is not only precise and durable, but also meets the increasing demands for sustainability and digital networking. Integration into modern IoT systems opens up additional opportunities for remote monitoring and data analysis, further optimizing processes.

Contact us now to optimize your sensor technology for flow measurement!