Measuring principle

Level measurement

One of the main areas of application is non-contact level measurement with ultrasound. An ultrasonic transducer works according to the pulse-echo principle – contactless, maintenance-free and durable. Despite moisture, dust, fog or darkness in tanks or silos, SECO transducers measure reliably and accurately.

Our customers use SECO transducers for level measurement, for example in the:

  • Agriculture
  • Medical technology
  • Automation

Non-contact measurement for high durability

SECO ultrasonic transducers enable contactless and high-precision level detection, which is ideal for automated processes in all industrial sectors. The functional principle is based on the transmission and reception of ultrasonic waves against a reflector, for example the surface of a medium in a silo, tank or vessel.

The use of ultrasonic technology ensures maximum durability with minimum maintenance. SECO Sensor develops and manufactures ultrasonic transducers for renowned sensor manufacturers around the world.

Important key data of the SECO transducers

There are several critical aspects to the development and manufacture of high-quality ultrasonic transducers for level measurement sensors. These include both technical and application-specific specifications. Here are the most important key data:

Non-contact measurement

Whether water, grain or olives – ultrasonic transducers measure without contact and regardless of the material

Robustness and durability

Wear and maintenance-free thanks to the absence of moving parts

Independent of environmental conditions

Reliable measurement in cold, heat, humidity and darkness

Efficiency and economy

Long life cycle, no maintenance costs and stable performance

Innovations and further development

Customization and continuous development for a technological edge

SECO recommends for level measurement:

  • Transducer with focused sound beam
  • Chemical-resistant front surface coating
  • Transducer with high signal strength for long range
  • Compact design for measurement in small vessels

SC008

Our largest transducer with maximum range – reliably measures levels up to six meters away. Ideal for silos and tanks.

SC020 transducer from SECO Sensor

SC020

Robuster Ultraschallwandler für extreme Bedingungen – Ultraschallwandler im Metallschirm für Reichweiten bis einen Meter.

SC049 Transducer from SECO Sensor

SC049

Our smallest miniature ultrasonic transducer – with an installation size of just 6 x 5 millimeters, it is perfect for precise measurements in the smallest vessels.

Ultrasonic level measurement explained simply

Precise level measurement in large silos or small ampoules – Our largest focused transducer SC008 measures distances of up to 8 meters. Our smallest multi-use transducer with an installation diameter of just 6 millimetres enables reliable measurements even in the smallest vessels.

Whether standard or customized – we will be happy to advise you.

We offer customizable transducer solutions that are specifically tailored to your requirements. SECO Sensor develops, produces and supplies ultrasonic transducers for level measurement, especially where robust components are required and processes are increasingly automated:

  • Agriculture and agricultural engineering
  • Food and beverage industry
  • Chemical and process industry
  • Pharmaceutical and medical technology
  • Automation technology
Ihr Ansprechpartner Martin Röder von SECO Sensor

Martin Röder

Product manager

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SECO Sensor ultrasonic transducers - standard solutions, customized solutions or completely individual

In which industries is level measurement of interest?

Discover the versatile application possibilities of ultrasonic sensors in a wide range of industries – from automation technology to medical technology. Find out which of our transducers can optimize your processes!

Automation with ultrasonic transducers from SECO Sensor

Automation

Level measurement works with ultrasonic transducers that detect the distance to the surface of a medium without contact. The sound waves are emitted by an ultrasonic transducer and reflected by the medium. The level of liquids or bulk goods can be determined quickly and accurately from the measured transit time. This ensures efficient monitoring of automated processes.

SECO Sensor, agriculture, agri-culture

Agricultural technology

Level measurement is often used in agricultural technology to monitor levels in tanks, silos or containers. The sound signals emitted by the ultrasonic transducer are reflected on the surface of the medium. The current fill level can be determined precisely and in real time from the transit time of the pulses – reliably, maintenance-free and without mechanical intervention.

Ultrasonic transducers for medical technology from SECO Sensor

Medical technology

Level measurement plays a crucial role in medical technology – for example, for the precise monitoring of liquids in ampoules or test tubes. Ultrasonic signals are transmitted to the surface without contact and reflected back. This allows the fill level to be measured exactly and without contact with the medium – a hygienic and safe process that guarantees maximum precision.

Level measurement with ultrasonic transducers – precise, contactless and reliable

Level measurement plays a central role in industrial measurement technology. Whether in tanks, silos or containers – an exact overview of the fill levels of liquids, granulates or bulk goods is crucial for process reliability, efficiency and automated processes. Modern ultrasonic transducers make it possible to detect fill levels reliably and without contact – even under demanding environmental conditions.

A proven method is the pulse-echo principle. An ultrasonic transducer emits sound pulses that are reflected by the medium. Its transit time between transmission and echo reception is used to precisely calculate the distance – and therefore the fill level. This measuring principle is particularly suitable for applications where there must be no direct contact with the substance – for example with aggressive, hot or hygienically sensitive media.

Thanks to their robust design, high accuracy and simple integration, these systems are ideal for use in the food industry, chemicals, environmental technology or automation. SECO Sensor offers specially developed ultrasonic transducers that are optimally adapted to the respective application – with a long service life and maintenance-free operation.

Whether for liquids, powders or bulk solids: level measurement with ultrasonic transducers provides reliable data on which modern processes are based. Precision meets efficiency – for a safe and smart industrial future.