Measuring principle

Double sheet control

The double sheet control ensures that only one printed sheet runs through the machine. Ultrasonic transducers operate in transmitter-receiver mode and measure the transmission of the signal through the web material. Changes in signal strength ensure double sheet detection in real time. This enables fast reactions and avoids rejects, downtimes and production errors – for an efficient and trouble-free production process.

Our customers use ultrasonic transducers for double sheet testing for applications such as

  • Printing industry
  • Film processing
  • Textile industry
  • Money printing

SECO transducer for double sheet control

Ultrasonic transducers from SECO Sensor have been used in the printing, textile and film industries for many years. Whether in newspaper printing or the production of banknotes – fast and reliable detection of double layers on the web is essential for efficient and smooth production. Pulsed transducers in multiple arrays in particular have proven their worth. They measure over large areas thanks to well-focused sound beams without crosstalk within the array.

Ultrasonic transducers for double sheet testing are impressive:

  • Low rise and decay times
  • High repetition rates for fast measurements
  • Well-focused sound beam
  • Low crosstalk in the array
  • Robust construction for long-term use

SECO recommends for the double sheet control:

  • Pulsed transducer or multi-use transducer
  • Arrangement in measuring forks or multiple arrays
  • Direct mounting in customer-specific housing
  • Versatile additional equipment and customization options

SC125

Proven 200 kHz pulsed transducer – individually or in an array, tried and tested in reliable web edge control for the printing, film and textile industries

SC135

Robust impulse ultrasonic transducer with sturdy sheet metal housing. Excitation with short echo pulse and fast decay for measurements with high repetition rate

SC524.X1 Multi-use transducer

SC524

Multi-use transducer of the new SC5X series with advanced vibration technology and excellent ratio of decay time to echo voltage.

Advantages of SECO ultrasonic transducers

SECO Sensor develops and manufactures ultrasonic sensors for applications where maximum precision, speed and resilience are required. Even under demanding environmental conditions in industrial environments, they deliver consistently reliable results.

High measuring speed

Optimized transducer design for short transient and decay times and high repetition rates

Can be used with any material

Measurement also over reflective or transparent materials, foils, paper, textiles

contactless & maintenance-free

Low wear due to contactless operation, maintenance-free thanks to no moving parts

Large scanning range

Also proven as multiple arrays for large scanning ranges without electrical crosstalk

robust & resistant

Resistant to environmental influences, reliable even in industrial environments

Ultrasound double-sheet control explained simply

In applications in printing technology, film processing or the textile industry, ultrasonic transducers monitor the occurrence of double layers in the web materials. Pulsed transducers in multiple arrays are used for large-area scanning.

Whether individual or standard –
we will be happy to advise you.

We offer customizable transducer solutions that are specifically tailored to your requirements. SECO develops, produces and supplies ultrasonic transducers for double sheet testing in various industries:

  • Film and packaging industry
  • Paper processing
  • Printing technology
  • Textile industry
Your contact Ralph Schenderlein from SECO Sensor

Ralph Schenderlein

Product manager

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SECO Sensor ultrasonic transducers - standard solutions, customized solutions or completely individual

Ultrasound in various industries

Discover the wide range of applications for ultrasonic sensors in double-sheet inspection – from printing technology to film processing. Find out how our ultrasonic transducers can optimize your processes!

Web edge control in packaging with ultrasonic transducers from SECO Sensor

Film processing

In the film industry, double sheet control ensures the detection and avoidance of double layers in the web material. High repetition rates and fast measurements are possible thanks to short rise and decay times. A major advantage of ultrasonic technology is the measurement of transparent and reflective materials.

Double sheet detection in printing technology with ultrasonic transducers from SECO Sensor

Printing technology

Double sheet detection with ultrasonic transducers is used in the printing industry for the rapid detection of double layers in paper sheets. An arrangement of several transducers in a multiple array enables large-area scanning and fast reaction to the smallest deviations in signal strength.

Textile industry

Double sheet detection in the production of fabrics and textiles is carried out without contact using ultrasonic transducers in measuring forks or multiple arrays. They detect double sheets in the web material in real time and enable fast correction. This minimizes waste and maximizes the efficiency of your production.

Double sheet detection using ultrasound for maximum process reliability

Double sheet detection is an indispensable part of modern production processes in paper, sheet metal, and textile processing. A double sheet occurs when two or more layers enter the system at the same time. This can lead to significant problems such as machine downtime, increased waste, and production errors. To reliably avoid these risks, leading companies rely on double sheet detection using ultrasound.

This method uses high-precision ultrasonic transducers that operate without contact and detect even the smallest differences in material thickness. The technology is based on measuring sound waves that are sent through the material. The thickness of the material is determined based on the transit time and reflection of the signals. This allows the system to detect double sheets in real time and ensure an immediate response in the production process.

The advantages of this solution are obvious: maximum precision, non-contact measurement, and flexible adaptation to different materials such as steel, aluminum, or coated sheet metal. Integration into automated production lines significantly increases process reliability, prevents downtime, and ensures that the quality of the end products remains consistently high. Especially in industries such as the automotive industry, sheet metal processing, and the textile and printing industries, double sheet detection using ultrasound is a decisive factor for efficiency and cost-effectiveness.